The Solution: A Unique Two‑Stage All‑Jaw Crusher Circuit
Different from traditional jaw‑cone layouts, this plant uses a two‑stage jaw crusher system for higher robustness and simplicity when processing abrasive hard rock.
1.Primary Crusher: Jaw Crusher PE600x900
This heavy‑duty jaw crusher handles large raw material up to 500mm directly from the quarry. With a large feed opening and strong crushing force, it efficiently reduces hard andesite to a medium size of about 100–150mm for secondary processing.
2.Secondary Crusher: Fine Jaw Crusher PEX300x1300
Two sets of fine jaw crushers are used in the secondary stage instead of a cone crusher. Oversized material from the screening stage is evenly distributed to these two units for further fine crushing.
Main benefits:
Cubical product shape ideal for concrete and road construction
Simple mechanical structure, easier to maintain in remote areas
Dual units provide redundancy; one can maintain while the other runs
3.Process Flow
Raw material → Vibrating feeder → Primary jaw crusher → Vibrating screen
Finished sized materials go to product piles
Oversized materials go to two fine jaw crushers
Crushed materials return to the screen in a closed circuit
All final products meet required grading standards
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